{"id":4342,"date":"2016-07-03T21:07:15","date_gmt":"2016-07-03T19:07:15","guid":{"rendered":"https:\/\/www.inserco.de\/?p=4342"},"modified":"2020-07-28T18:04:41","modified_gmt":"2020-07-28T16:04:41","slug":"heat-up-your-performance-by-microwave-technology","status":"publish","type":"post","link":"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/","title":{"rendered":"HEAT UP YOUR PERFORMANCE BY MICROWAVE TECHNOLOGY"},"content":{"rendered":"

[vc_row full_width=”stretch_row_content”][vc_column][vc_single_image image=”5675″ img_size=”full” alignment=”center”][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1557761223034{margin-right: 2% !important;margin-left: 2% !important;}”][vc_column width=”2\/3″][vc_column_text]Steam Preheater<\/strong>[\/vc_column_text][vc_single_image image=”4349″ img_size=”full”][vc_single_image image=”4361″ img_size=”full”][vc_column_text]Application<\/strong>
\nPB, MDF and OSB board production<\/p>\n

Description<\/strong>
\nIncrease of capacity achieved by a higher mat temperature which will be reached by saturated (slightly overheated) steam that is injected directly into the mat in front of the hot press.<\/p>\n

Customer benefits<\/strong>
\n\u2013 Increase of production capacity up to 40 %<\/p>\n

\u2013 High efficiency concerning production increase especially when producing light boards with low heat transfer in the hot press during the pressing procedure<\/p>\n

\u2013 High reliability regarding a continuous performance of the steam preheater<\/p>\n

\u2013 Best density profiles can be achieved by setting each track to a specified amount of steam<\/p>\n

\u2013 Long lifetime of the mesh-belts due to less friction between the slotted steam plates<\/p>\n

\u2013 Fast assembly and start-up due to completely preassembled top and bottom units<\/p>\n

Technical features<\/strong>
\n\u2013 Width adjustment and low steam losses are possible by activating or deactivating different tracks on the slotted steam plates (patent applied)<\/p>\n

\u2013 High efficiency in steam consumption due to operation with low steam losses, achieved by hydraulic thickness control (high pressing forces)<\/p>\n

\u2013 Typical steam consumption 1 to 1.5 t\/h<\/p>\n

\u2013 High reliability and long lifetime of the mesh-belts due to a special driven belt roller and belt tensioning system with high torque and minimum belt tension<\/p>\n

\u2013 No condensation spots on the board surfaces achieved by a patented preheating system for the mesh-belts<\/p>\n

\u2013 Highly wear-resistant ceramic-coated slotted steam plates minimize friction<\/p>\n

\u2013 Required length 5 to 6.5 m replacing transfer belt<\/p>\n

Facts about Heating and Pressing glued Wood<\/strong>
\n– Glue needs high temperature to harden and to provide good board properties<\/p>\n

– The press heats up the board from top and bottom, trying to bring the temperature also to the glue within the board\u2019s center \u2013 this needs certain time (\u201cpress factor\u201d)<\/p>\n

– Wood is an insulating material, i.e. for the press it is difficult to bring its heat into the board\u2019s centre (thus, thick boards are more difficult to be heated through than thin boards)<\/p>\n

Board properties as a result of Heating and Pressing depend on amount of glue, press time, temperature degree. To improve the result you need to either:<\/p>\n

– Increase glue volume (which will raise the cost dramatically)<\/p>\n

– Increase press time by slowing down the line speed (which will decrease output)<\/p>\n

– Increase mat temperature before entering the press (slight cost increase, only)<\/p>\n

Conclusion: While keeping your good board properties you can increase your output by increasing the line speed. This is possible by increasing mat temperature before the press.<\/strong>
\nWhy mat preheating systems? Your benefits:<\/p>\n

– Efficiency increase of your line with variable board products<\/p>\n

Example:[\/vc_column_text][vc_single_image image=”4353″ img_size=”full”][vc_column_text]As long as only the press is the bottleneck, and adequate preheater model provided, \u000b this increase can be achieved.<\/p>\n

[\/vc_column_text][vc_column_text]DIEFFENBACHER Steam Preheating System<\/strong>
\nDIEFFENBACHER has longest experience in mat preheating, especially steam preheating systems<\/p>\n

Technology used is best available \u2013 adapted for different customer requirements<\/p>\n

Several units sold worldwide: North America (Ainsworth Footner), China (Kangxin) and Europe (Nolte Germany, Novopan Denmark)<\/p>\n

Latest order: Tscherepovets, Russia \u2013 installation planned for June 2015<\/p>\n

Steam Preheater System Benefits at a glance<\/strong>
\nBenefits:<\/p>\n

– Increase of productivity<\/p>\n

– Low maintenance \u000band low downtime<\/p>\n

– Very good \u000bsteam efficiency<\/p>\n

– Fast assembly \u000band start-up<\/p>\n

If you are interested please contact us<\/strong>[\/vc_column_text][\/vc_column][vc_column width=”1\/3″][vc_empty_space][vc_custom_heading source=”post_title” font_container=”tag:h1|text_align:left”][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

[vc_row full_width=”stretch_row_content”][vc_column][vc_single_image image=”5675″ img_size=”full” alignment=”center”][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1557761223034{margin-right: 2% !important;margin-left: 2% !important;}”][vc_column width=”2\/3″][vc_column_text]Steam Preheater[\/vc_column_text][vc_single_image image=”4349″ img_size=”full”][vc_single_image image=”4361″ img_size=”full”][vc_column_text]Application PB, MDF and OSB board production Description Increase of…<\/p>\n

WeiterlesenHEAT UP YOUR PERFORMANCE BY MICROWAVE TECHNOLOGY<\/span><\/a><\/div>\n","protected":false},"author":6,"featured_media":5675,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,21,9],"tags":[],"class_list":["post-4342","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-holz-en","category-messe-en","category-uncategorized","entry"],"yoast_head":"\nHEAT UP YOUR PERFORMANCE BY MICROWAVE TECHNOLOGY - Inserco GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"HEAT UP YOUR PERFORMANCE BY MICROWAVE TECHNOLOGY - Inserco GmbH\" \/>\n<meta property=\"og:description\" content=\"[vc_row full_width=”stretch_row_content”][vc_column][vc_single_image image=”5675″ img_size=”full” alignment=”center”][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1557761223034{margin-right: 2% !important;margin-left: 2% !important;}”][vc_column width=”2\/3″][vc_column_text]Steam Preheater[\/vc_column_text][vc_single_image image=”4349″ img_size=”full”][vc_single_image image=”4361″ img_size=”full”][vc_column_text]Application PB, MDF and OSB board production Description Increase of…WeiterlesenHEAT UP YOUR PERFORMANCE BY MICROWAVE TECHNOLOGY\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/\" \/>\n<meta property=\"og:site_name\" content=\"Inserco GmbH\" \/>\n<meta property=\"article:published_time\" content=\"2016-07-03T19:07:15+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2020-07-28T16:04:41+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.inserco.de\/wp-content\/uploads\/2016\/07\/inserco-heatup-01.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1680\" \/>\n\t<meta property=\"og:image:height\" content=\"450\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Olivier marx\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Olivier marx\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/\"},\"author\":{\"name\":\"Olivier marx\",\"@id\":\"https:\/\/www.inserco.de\/#\/schema\/person\/57b02e5a4954f3a07fe9bd5c84bb3cd3\"},\"headline\":\"HEAT UP YOUR PERFORMANCE BY MICROWAVE TECHNOLOGY\",\"datePublished\":\"2016-07-03T19:07:15+00:00\",\"dateModified\":\"2020-07-28T16:04:41+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/\"},\"wordCount\":636,\"image\":{\"@id\":\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.inserco.de\/wp-content\/uploads\/2016\/07\/inserco-heatup-01.jpg\",\"articleSection\":[\"Holz\",\"Messe\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/\",\"url\":\"https:\/\/www.inserco.de\/en\/heat-up-your-performance-by-microwave-technology\/\",\"name\":\"HEAT UP YOUR PERFORMANCE BY MICROWAVE TECHNOLOGY - 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